Investigation on dynamic VOC production from industrial, high solids content emulsion polymerizations

Volatile Organic Compounds (VOC) pose a serious threat to human health and the environment. Unfortunately, many processes from fine chemistry involve VOCs as reagents, solvents, products or by-products. International standards and market requirements keep asking for lower VOC content in commercial goods, with the final aim of VOC-free products. Accomplishing such a task is a challenge because VOCs, due to their high vapour pressure, are hard to remove with traditional industrial methods, such as vacuum stripping or absorption. For this reason, it is important to know and understand how VOCs evolve throughout a chemical reaction. In this field, adhesives, which are usually developed exploiting polymerizations, represent an interesting subject, due to the complexity of their industrial synthesis: VOCs appear as reagents (monomers), conversion enhancers (post-polymerization), and by-products (hydrolysis and small chains). In this work, a study on the evolution and content of VOCs of an industrial recipe involving emulsion polymerizations is carried out. The industrial recipe is characterized by high solids content (about 70% w/w) and is mainly composed of 2-ethylhexyl acrylate (up to 50% w/w), anionic and nonionic surfactants. The evolution of the main VOCs found under different working conditions is discussed. The main VOCs found are acetaldehyde, acetone, t-butanol, vinyl acetate, butanol, methyl-methacrylate, butyl acrylate, 2-ethyl-exyl-alcohol, 2-ethyl-exyl- acetate and 2-ethyl-exyl-acrylate.